IDII Software Newsletter
June
12th, 2002 - Volume 3 Number 11
For professionals dealing with
software in Warehousing, Distribution, Logistics, and Supply
Chain.
Subscribe
Now! |
|
Vertical Ads Begin Here
Philip Obal
President of IDII
Vertical Ads End Here
|
|
Techniques, Vision, & Educational Thoughts
Interleaving
- Multi-Tasking - Optimizing Interleaving
Why
waste 60% of travel time dead-heading in the warehouse? By interleaving
tasks, one may save valuable manpower and improve productivity significantly.
Interleaving is also known as multi-tasking, where a warehouse worker
is directed by the WMS to perform tasks (putaway, replenishment, count,
pick) based on location within the warehouse and what types of tasks
that this user & equipment is configured for.
Ken
Ackerman has written an excellent article on Multi-tasking
and is on our white paper section. Ken's research indicates 50 to
60% of travel time is wasted and by implementing a WMS (with multi-tasking
turned on) that it would reduce this waste by 10 to 20%. That is significant!
An easy item to start with is Opportunity Cycle Counts (OCC) with
picking. Two types of opportunity cycle counts exist. Type 1. When
the last item is relieved from the bin, then automatically
prompt the worker whether there is any left in the bin, when it is
time to count that item. The picker is already at that bin to pick
the item. A simple additional prompt on the RF handle with a single
Yes or No response. Type 2 is similar to Type 1, but is an opportunity
count upon small quantity in the bin. When the picker has pulled the
requested quantity and the WMS requests the picker to indicate how
many are left in the bin. Both type 1 and type 2 are done only when
it is time to count the sku. Consider OCC with picking, replenishment,
and move tasks.
The best WMS solutions will let you configure which types of tasks
that can be interleaved. Perhaps you want to permit a worker to
be allowed to replenish, putaway, and count within his designated
zones. While a new worker would not be allowed to multitask, until
properly trained. Another warehouse worker is allowed to use his forklift
for pallet picking, move, and putaway for a small warehouse operation.
Warehouse configuration and size does make a difference. Some WMS
solutions only a limited mixture of tasks to be interleaved, while
others permit a full mixture of all types of tasks.
After the basics are there and one is now efficient - Go
to the next level! Optimized Interleaving is already in the
experienced minds of consultants and WMS designers. Jeroen
van den Berg, a WMS consultant in the Netherlands, has written
a White
Paper called Dynamic Scheduling for extremely busy warehouses.
With dynamic scheduling, the WMS observes the progress in the warehouse
in real-time via RF communication. Subsequently, the WMS decides
each time which task an operator must carry out next by taking
both urgency as well as efficiency
into consideration. The example case presented shows how an intelligent
WMS further optimizes the warehouse operation with just in time replenishments
and dynamic pick locations. Note: Most WMS will -not- have this dynamic
scheduling capability - only a few of the best WMS will do this.
Save time & money by reviewing white papers, building a strategic
plan as a team, and then implement your strategies on how to be task
efficient with task urgency. Bring in outside consulting help if needed.
Author: Philip Obal, President
of IDII
Speak
Up -- Suggest an Article -- Submit an Article |

|
|
IDII News - New Website Features

Keep Learning - Free
Books - White
Paper Index - Books
Software Company News
- Apriso (CRM, ERP,
MRP, SCM) announces FlexNet(TM) Version
7.1, collaborative manufacturing and supply chain execution platform
consisting of over 24 dynamic Web services applications built
for the Microsoft® Windows® .NET® Server.
FlexNet Version 7.1 introduces two completely new Web services applications,
Process Builder and Production Manager, that interoperate fully
with over 22 workflow, manufacturing, warehouse, time, attendance and
data collection applications previously sold under the CIM+(TM) name.
"Microsoft's Integrated Development Environment allows us to maintain
COM+ objects written in C++, together with Web services components written
in the new C# object-oriented programming language, providing a seamless
migration path for our customers," comments Chris Will, Apriso's
Vice President of Research and Development. "Today, all FlexNet
applications utilize Microsoft .NET, including ADO.NET and XML Web Services,
to support transactional and data access mechanisms that are flexible
yet independent of platforms and protocols."
- Catalyst International,
Inc. (WMS, Nasdaq: CLYS) and TrenStar, Inc.(TMS, Mobile Data Solutions)
announced their alliance whereby Catalyst will
resell and integrate TrenStar's mybarcode.com SAP R/3 certified middleware
product. mybarcode.com is a leading SAP R/3 enhancement
solution designed to extend the warehousing and logistics capabilities
of SAP's WM and MM modules.
About mybarcode.com: component-based,
mobile data computing middleware solution for use with SAP R/3's WM/MM
modules. mybarcode.com provides flexible integration of data collection
and printing technologies while enabling mobile data communications
for SAP R/3. Through its business process management capabilities, mybarcode.com
also extends the reach of SAP through a portfolio of function-specific
templates including automatic identification (Auto ID), data capture
and printing, warehousing and logistics fleet management, security and
retail point of sale applications. Based on user requirements one or
more of these functional templates will be integrated. mybarcode.com
also supports user-defined business processes and rules through its
rapid development Business Logic Manager toolkit that is based on a
certified (SAP V4.xx) seamless IDOC, RFC & BAPI integration with
the SAP host. A transitional database supports extended business processes
without affecting the core SAP solution or introducing a third party
warehouse management or logistics system.
- Descartes Systems
Group Inc., (TMS, Nasdaq:DSGX, TSX:DSG), announced Fleetwise
Monitor®, a new routing and scheduling software application
designed to enhance the performance of customer service representatives
for order fulfillment. Applications in the suite include:
- Fleetwise Reservations: acts as an intelligent reservation
agent, incrementally offering customer service and/or delivery appointments,
verifying addresses and validating service availability. Reservation
agent is essential for balancing costs and route efficiencies in
concert with customer requests to support reservation systems. Without
Fleetwise reservations, manufacturers and distributors run the risk
of inefficient routes not based on zip codes or delivery logic.
- Fleetwise Route Planner: helps operators and transportation
service providers ensure more predictable, profitable and efficient
routes.
- Fleetwise Dispatch: when paired with Fleetwise Route Planner,
provides dispatch managers with a single screen view of their entire
fleet plan. This solution is designed for automatic capture of updates
from delivery drivers via a range of wireless devices.
- Fleetwise MobileLink: a suite of routing and scheduling
applications to help dispatchers connect with their mobile work
force using wireless technology. Designed for any device and any
network, the Descartes' MobileLink product is flexible to meet any
corporate standard.
- Kewill
(SCEM, WMS, TMS) has agreed to dispose of its Enterprise
Resource Planning (ERP) Division to Exact Holding N.V., the Netherlands
based provider of e-business and ERP software and solutions, for a total
cash consideration of USD19.0 million (GBP13.0 million) on a cash and
debt free basis. The Disposal will be subject to Kewill shareholder
approva. The Disposal reinforces Kewill's strategic objective to focus
on the high growth, supply chain execution management (SCEM) software
market.
- Manugistics
(TMS, B2B, Nasdaq:MANU) Acquires Digital Freight's Collaborative
RFQ Capabilities, Expanding Global Logistics Management Solution.
Manugistics acquired the business of privately-held Digital Freight,
a Lexington, Kentucky-based provider of collaborative logistics solutions
that facilitate online, real-time bids for global transportation contracts.
- OMI
International (WMS, TMS, YMS)
released MDS - Mobile Distribution System, Version 4.1, of their real-time,
wireless yard, asset and dock management system. This
latest release advances the level of resource optimization and visibility
by enabling real-time asset and equipment cycle counting, "guardless"
gate entry, inter-facility transfer capability, multi-door trailer loading,
multi-yard management and the ability to configure pad locations dynamically
based on utilization. Now installed in over 25 locations worldwide.
The MDS solution enables Expert System Logic to direct and control activities
real-time while tracking and monitoring all trailer and labor activity
in a yard and dock facility. The application is designed for Windows
NT/2000 and either Microsoft's' SQL ServerTM or Citrix server environments.
MDS effectively utilizes a range of technologies from bar code and key
data entry to active and passive RFID tags and Real-Time Location Systems
(RTLS) technology.
- Optum
(WMS, YMS, LMS) Delivers New Warehouse
Management Solution MOVE 7i.
MOVE 7i provides New Visibility, Labor and Yard Management Tools
To Take Control of Their Warehouse Operations. MOVE 7i delivers major
enhancements including:
-- With MOVE 7i WMS, Optum delivers
a browser-based user interface, fundamentally improving how users
interact with the system and how companies deploy it. This "zero
footprint client" slashes administration costs and enables
user access from any web-enabled PC and RF device. The system provides
n-extensible language, supporting global implementations.
-- MOVE 7i Yard Manager: Move 7i
Yard Manager's full integration with Move 7i WMS enables company's to
schedule and prioritize the arrival of inbound shipments to ensure
personnel, space and equipment are optimally utilized.
-- MOVE 7i Labor: Using real-time
data from MOVE 7i WMS, MOVE Labor plans inbound and outbound workloads
based upon available resources in the distribution center and reports
productivity, order fill rate, and product velocity. It also provides
historical visibility into supply chain operations, particularly important
to companies impacted by seasonal spikes.
-- Move 7i Alerts: monitors events
across MOVE 7i, providing notification to the right people via e-mail,
pager or fax. Examples of typical alerts include notifying: a) customers
their shipments have left the warehouse, b) vendors their shipments
have been received, c) a warehouse supervisor that an order slated for
pickup in an hour has fallen behind, and d) a driver to delay entry
into the yard based on order and resource availability.
Additional enhancements include MOVE 7i Wave Manager, Manifest,
Workflow Manager, and Integrator. More information can be found
at http://www.optum.com/move/index.cfm?site=pr
-
PeopleSoft( CRM, HR, SCM, Nasdaq: PSFT)
and Vigilance (SCEM) team for supply chain event notification.
The integration of PeopleSoft`s Supply Chain Management (SCM) applications
with Vigilance`s Supply Chain Event Management Suite (SCEM) will
enable companies to immediately alert employees and suppliers to unexpected
events and take corrective action throughout the supply chain.
The new solution combines cross-enterprise event detection, closed-loop
analytics, role-based portals, and collaborative business rules to
enable companies to identify and prioritise emerging issues, alert
escalation paths, and facilitate immediate corrective action. For
example, procurement managers can be alerted immediately to an unexpected
production stoppage with a key supplier, and apply real-time analytics
and alternative business rules to rapidly deploy a new sourcing strategy.
As a result, companies can minimise costs and short-term disruption.
- Radcliffe
Systems Inc. (WMS) launches StarLite, a mobile inventory
tracking solution. This solution provides customers with access to:
- Proof of delivery signature capture displayed on the web, embedded
within shipment documents or emailed with supporting documentation
- Reconciliation reports for over, short and damaged inventory that
are verified on site with the customer upon shipment delivery
- Shipping documentation that accurately confirms both pick up and
delivery times and quantities
- Track and trace functionality for shipments, by piece, based on
physical and mechanical contact with the item as opposed to the
vehicle's last or current location
- SAP AG (ERP, NYSE:SAP)
announced the introduction of Collaboration
Projects (cProjects) for mySAP Product Lifecycle Management (mySAP PLM).
cProjects enable manufacturing and services companies to increase
collaboration in project management and execution, improving product
innovts helps companies to improve project transparency and reduce time-to-market
and cost-to-market.
With the cProjects capabilities of mySAP PLM, companies can excel at
project set up and performance management and increase transparency
by providing users with access to dates for each project, phase, task,
and checklist item. And the expert finder functionality assists in project
team creation. It helps to identify people with the right skills within
the company and allocate resources based on their availability. Individuals
can be assigned to project elements, and they can be notified of project
developments via workflow. In addition, the cProjects capabilities of
mySAP PLM guarantee controlled transitions between project phases by
incorporating approval procedures at appropriate stages of each phase.
- SAP AG (NYSE:SAP)
announced that it has enhanced the mySAP Supply
Chain Management (mySAP SCM) by providing customers with the solution
that delivers total supply chain visibility. The latest enhancements
to the visibility solution of mySAP SCM leverage the supply chain portal
infrastructure, event management, performance management, partner content
network, and hosting capabilities. This allows enterprises across the
supply chain network to better adapt to changes through a consolidated
view of inventory, events, plans, schedules, and performance indicators.
- Syspro
Group (ERP, SCM) Adds Shipping
System Module to IMPACT Encore. The IMPACT Encore Shipping
System automates the entire shipping process, from the packing of items,
to carrier selection, to transit times. The system menu is divided into
key components that guide users in setting up a shipment. The Setup
component provides options for carriers, shipping zones, rates and defaults.
The Processing component details various packing choices, carrier selections,
including "best way," and freight calculations; the Reports
component lets the user define the format of the Bill of Lading document,
including number of shipments and customers covered.
Up to date shipping rates and electronic scale interface ensure the
accuracy of shipping charges, enabling intelligent estimates to be
provided customers during order entry. Since the system automatically
updates IMPACT Encore's sales order module with shipping charges and
tracking numbers, data entry is reduced, and the chance for human
error is lessened. In addition to providing the most current shipping
rates from carriers such as FedEx, UPS or Airborne, the system also
caters to manually entered rates.
Quotes to Ponder -
List of Quotes to
Ponder from prior issues.
- "If you are seeking creative ideas,
go out walking.
Angels whisper to a man when he goes for a walk."
--Raymond Inmon
- "Quality means doing it right when
no one is looking."
--Henry Ford
Scripture to Ponder -
List of Quotes to Ponder
from prior issues.
- "A faithful
man will abound with blessing,
but he who makes haste to be rich will not go unpunished."
- Proverbs 28:20
Websites to Check Out
- rickdurisunplugged.com
is a NEW newsletter by Rick Duris and it is called Rick
Duris Unplugged Newsletter. Rick is also involved into software
and system integration work. He speaks plainly about important issues.
His writing is in a discussion (speak format). It's free! To subscribe
- hit the website and Rick's e-mail is Rick@rickdurisunplugged.com
- Agilebrain.com
is a website and e-zine dedicated to ideas for innovation. We're
trying to create a space for exploration and discussion of what it
means to be an innovative company, bringing you the people, the
companies, and the products that push the performance envelope. We're
focused on developing and sharing: case-studies across various industries:
- interviews with business luminaries
- how-to articles and research reports
- reviews of ground-breaking books
- profiles of companies with new ideas
- nextslm.org
is the world's premiere Service Level Management learning community.
A very useful Customer
Satisfaction Survey Template (for you to use) is found at http://www.nextslm.org/customersat.html.
This site has many excellent articles, white papers, case studies,
and templates for improving service level agreeements and more!
- Automatic Guided
Vehicle Systems (AGVS) web site located at http://www.agvsystems.com/.
This site is intended to be a reference site for AGVS. It is full
of unbiased information relating to the history of AGVS, types of systems,
how to concept and prepare bid specs, how to evaluate AGV suppliers,
etc. In addition, there are tools for estimating the AGV fleet size
for a give application along with a significant library of pictures
and video clips.
Online
Book Catalog - Intuitive Categories
Books on Shipping,
Warehousing,
Distribution,
Operations,
WMS,
ERP,
CRM,
Supply
Chain, Customer
Service, Logistics,
Facility
Layout & Design,
Metrics
& Measurements, and software solutions SAP,
Peoplesoft.
New Software Directory
- Released April 2002 -
SEARCHING FOR A NEW WMS - SAVE TIME !!!
Valuable Future Events - List
Your Event or Convention
Warehouse of the Future Conference - June 24-26, 2002 - Orange
County Convention Center in Orlando, Florida. 40 conference sessions in
5 tracks including Material Handling, Government Logistics, and Supply
Chain Management. Other highlights include a 100,000 sq. ft. working warehouse
lab and tours of distribution centers. 717-295-0033 or visit http://www.dcenter.com
|